Turbine reducer is a kind of transmission equipment, because the wear and temperature caused by continuous operation will affect the service life and performance of the turbine reducer. In addition, if the turbine reducer does not take any maintenance measures in the long-term working condition, it will also cause the oil leakage of the reducer. The vibration of the reducer and the wear of the bearings, gears, and turbines of the various components will also cause oil leakage. Determine whether to replace worm gears, gears, bearings and other parts according to the degree of wear.
Because the turbine reducer case is sealed, and the turbine, gears, bearings, reduction box, etc. are all made of hard steel, the heat dissipation performance is not high. . Therefore, during the operation of the worm gear reducer, the temperature in the reduction box will become higher and higher, which will cause the differences in the fit of the components due to the different coefficients of thermal expansion. The oil temperature continues to rise, resulting in poor oil quality, which affects the lubrication performance of gears, turbines, and bearings, and ultimately leads to oil leakage and other failures of the reducer. The degree of wear of turbines and gears is related to the materials of their own construction, as well as factors such as material collocation and lubricant quantity.
The three major issues that cannot be ignored when using a worm gear reducer are as follows:
1. It is strictly forbidden to knock:
When installing couplings, pulleys, sprocket and other coupling elements on the output shaft of the reducer, direct hammering is not allowed for operation. Because the output shaft structure of the reducer cannot withstand axial hammering, the screw hole can be screwed into the shaft end to press into the coupling.
2. Be sure to install a breather cap (ie exhaust screw plug):
When using the reducer, be sure to replace the plug on the top of the reducer with an exhaust screw plug. The function of replacing the exhaust screw plug is to ensure that the reducer is working to remove the gas generated in the inner body of the reducer. Otherwise, when the reducer is working for a long time, the gas in the reducer will adhere to the longer the working time and increase, and the temperature rise will cause the oil seal of the reducer to swell and damage, causing the reducer to leak oil.
3. Replacement of lubricating oil:
The user determines the amount of lubricating oil to be injected according to the size of the reducer. There are specific regulations for this, and the specific operation should follow the reducer’s manual. If the reducer is placed in a working environment with harsh environment, high temperature, and large dust, please be sure to check or replace the lubricant every 12 days.
Because the turbine reducer case is sealed, and the turbine, gears, bearings, reduction box, etc. are all made of hard steel, the heat dissipation performance is not high. . Therefore, during the operation of the worm gear reducer, the temperature in the reduction box will become higher and higher, which will cause the differences in the fit of the components due to the different coefficients of thermal expansion. The oil temperature continues to rise, resulting in poor oil quality, which affects the lubrication performance of gears, turbines, and bearings, and ultimately leads to oil leakage and other failures of the reducer. The degree of wear of turbines and gears is related to the materials of their own construction, as well as factors such as material collocation and lubricant quantity.
The three major issues that cannot be ignored when using a worm gear reducer are as follows:
1. It is strictly forbidden to knock:
When installing couplings, pulleys, sprocket and other coupling elements on the output shaft of the reducer, direct hammering is not allowed for operation. Because the output shaft structure of the reducer cannot withstand axial hammering, the screw hole can be screwed into the shaft end to press into the coupling.
2. Be sure to install a breather cap (ie exhaust screw plug):
When using the reducer, be sure to replace the plug on the top of the reducer with an exhaust screw plug. The function of replacing the exhaust screw plug is to ensure that the reducer is working to remove the gas generated in the inner body of the reducer. Otherwise, when the reducer is working for a long time, the gas in the reducer will adhere to the longer the working time and increase, and the temperature rise will cause the oil seal of the reducer to swell and damage, causing the reducer to leak oil.
3. Replacement of lubricating oil:
The user determines the amount of lubricating oil to be injected according to the size of the reducer. There are specific regulations for this, and the specific operation should follow the reducer’s manual. If the reducer is placed in a working environment with harsh environment, high temperature, and large dust, please be sure to check or replace the lubricant every 12 days.
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